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The PLC Horizontal Gabion Wire Mesh Machine is a high-performance industrial solution designed for the precision weaving of gabion baskets. By integrating an advanced PLC control system with a specialized horizontal structure, this machine optimizes the production of heavy-duty wire mesh, ensuring superior stability and consistency in mesh size. It is specifically engineered to meet the rigorous demands of erosion control, riverbank stabilization, and civil engineering projects.
Engineered for efficiency and versatility, this machine supports a wide range of materials, including hot-dip galvanized wire, zinc aluminum alloy, and PVC-coated steel wire. By reducing the footprint and energy consumption compared to traditional heavy-duty equipment, it offers manufacturers a scalable way to increase output while significantly lowering operational overhead and labor requirements.
| Mesh Size (mm) | 6080 / 80100 / 100120 | Mesh Width (mm) | 3700mm |
|---|---|---|---|
| Wire Diameter (mm) | 1.0mm - 3.0mm | Number of Twists | 3 / 5 / 7 |
| Power (kw) | 7.52 + 11kw | Control System | PLC Integrated |
| Structure Type | Horizontal Design | Customization | Available according to needs |
| Material Compatibility | Galvanized, PVC, Zinc Alloy | Operation Staff | 2 Persons |
Innovatively reduces investment costs by up to 50% compared to traditional heavy-duty gabion machines.
Capable of weaving multiple fabrics simultaneously to maximize daily production output.
The horizontal structural design ensures the machine runs more smoothly with reduced vibration.
Reduced volume and smaller footprint lead to significantly lower electricity consumption.
Simplified operation allows just two people to manage the entire process, cutting long-term labor costs.
Shipped as a whole machine, simplifying the transport, loading, and unloading process.
Optimized for various wire types including hot-dip galvanized and PVC coated materials.
Precision automated control for mesh size consistency and speed regulation.
Low-energy consumption design to reduce operational costs per unit of production.
Simplified workflow allowing efficient operation with only two skilled technicians.
Flexible adjustment platform to customize mesh dimensions based on project needs.
Horizontal architecture facilitates easier access for routine cleaning and maintenance.
| Metric | Traditional Heavy Machines | PLC Horizontal Machine |
|---|---|---|
| Initial Investment | 100% Base Cost | ~50% Reduction |
| Labor Requirement | 4-6 Workers | 2 Workers |
| Energy Consumption | High Voltage/High Draw | Optimized/Low Consumption |
| Production Speed | Standard | High (Multi-fabric weaving) |
| Space Footprint | Extensive Area | Compact Design |
The machine is highly versatile and compatible with hot-dip galvanized wire, zinc aluminum alloy, low-carbon steel wire, electroplated zinc, and PVC coating materials.
Yes, the mesh size is customizable according to your specific requirements to ensure it meets the technical standards of your project.
The horizontal structure ensures the machine runs more smoothly, reduces mechanical vibration, and occupies a smaller footprint in the factory.
This machine can process wire diameters ranging from 1.0mm up to 3.0mm.
Absolutely. The machine is shipped as a whole unit, which significantly simplifies the logistics, loading, and unloading process.
Due to the simplified operation and PLC automation, only two people are required to operate the machine effectively.
